Metal pipes are no longer considered the only right solution for organizing intra-house utilities. Increasingly, owners of households are betting on installing water pipes from polypropylene pipes, which are distinguished by their affordability and durability.
The choice promises lower financial costs, and the criteria for the maintenance and operation of polypropylene seem more attractive compared to metal. But before proceeding with the assembly of the water circuit, it is necessary to find out the features of the choice and installation of polymer pipes, agree?
The article is devoted to the solution of these questions. We described the characteristics of different products of pipe rolling, gave a decoding of their marking and outlined working wiring diagrams. In addition, the article provides detailed instructions for assembling the highway, and also lists the technical nuances of the installation of a water supply system from PP pipes.
Distinctive features of polypropylene pipes
A seemingly complicated water supply system made of polypropylene pipes can be done independently. But first, it is advisable for the plumber master to get as much information as possible on the topic of installing a water supply system based on PP pipes.
Since the main element of the installation process is polypropylene pipes, it should be remembered that there are products on sale:
- PN10 - single-layer for pressure up to 10 ATI;
- PN20 - single-layer pressure up to 16 ATI;
- PN30 - three-layer for pressure up to 25 ATI.
PN10. The first type of polypropylene hoses for a working pressure of up to 10 atmospheres is quite suitable for the installation of a cold water supply line for the domestic sector and the construction of water heated floors. Of such material, a cold water supply system with a working pressure of up to 10 atmospheres is usually mounted.
Polypropylene pipes for the installation of water mains are produced under different pressure values. Typically, the pressure limit value is indicated by the marking on the pipe body. Purpose under the type of water supply (hot water / cold water) indicate color marks
PN10. Pipes are designed for operating pressures up to 16 ATI; they are also used for wiring of cold water lines. They can also be used for the construction of hot water pipelines, if the limit temperature in the system does not exceed + 60 ° C.
PN20. The modification is represented by products that are more durable, suitable for mounting not only cold and hot water supply systems, but also heating circuits. Such polypropylene can be used in systems with high working pressure (up to 20 ATI) and a coolant temperature of up to + 80ºС.
PN16 polypropylene pipe is most often used for the installation of cold water supply in private housing construction. The same pipes can be used for the installation of domestic hot water lines subject to temperature compliance
PN25. These are pipes for heating systems, but can also be used for hot water supply. Made on the basis of the same three-layer technology. Only the reinforcing layer is made of aluminum foil. Maximum value of working temperature + 95ºС.
Products under the PN25 brand are positioned as an innovative development, thanks to which it was possible to get rid of a significant drawback of polypropylene sleeves - thermal expansion. In fact, these products are a universal product that can be used for any type of water supply system.
The peculiarity of installing such pipes should be taken into account - when soldering, the reinforced layer is removed. Only a polypropylene base is to be heated with a soldering iron.
The structure of the sleeve is made of polypropylene, designed for use in heating systems. As the reinforcing layer, aluminum foil is used here, which no less successfully performs the function of a heat insulator
The entire existing range of polypropylene pipes for water supply, as a rule, is marked on the basis of a specific purpose.
Typically, markings are colored stripes applied directly to the outer wall of the pipe:
- blue / green under the cold water
- red / brown for domestic hot water or heating,
- orange under any water supply system.
Color marking facilitates pipe selection.
Typical wiring diagrams
There are many circuit decisions regarding the layout of water lines from propylene. Each of a single scheme is usually considered taking into account the financial costs of the construction and taking into account the technical requirements for the premises of the facility.
Most often, the classic wiring diagram is used, the same type with respect to the cold water and hot water lines.
The standard scheme for distributing cold / hot water in the houses of the municipal economy. Similar solutions are more common than others. However, in private homes, the scheme may differ slightly due to a different layout of the living quarters (+)
Water is supplied from the riser of the centralized main by pipe discharge with a stopcock installed on it. Next, system elements are mounted in series: filter, gearbox, meter, check valve and connected to the distribution manifold.
From the collector, cold or hot water is distributed among plumbing fixtures. Such a solution is traditionally used for piping in the apartment.
Many private households use an autonomous water supply system. Therefore, a departure from traditional circuit solutions in such cases is not excluded. But usually the principle of collector distribution for water supply systems (not heating) is maintained in any case.
Private household boiler systems often only provide cold water. Moreover, a well can serve as a source of cold water instead of a centralized highway. Then the wiring diagram can be approximately as follows:
A common circuit solution for distributing water in a private house. Only one main input is used here - cold water. Hot water is obtained through the boiler system (+)
The wiring diagram in any case should include the presence of shut-off (shut-off) valves for each individual plumbing fixture. For autonomous type circuits (with boilers or boilers), the obligatory presence of bypass lines on devices performing the functional process is characteristic.
Such solutions allow you to quickly switch the system from offline to centralized supply if necessary.
More information about the layout of the water supply in a private house is written in this article.
Features of the installation of pipes made of polypropylene
The installation of a water system based on polypropylene pipes, as a rule, is accompanied by the acquisition of a special tool and a set of elements - fittings, which ensure full-fledged installation. A special tool - a soldering iron of polypropylene pipes - can be bought or rented wisely.
The installation of a water supply system from PP pipes requires compliance with a number of technical and technological nuances:
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According to a pre-compiled plan, we purchase material taking into account 7-8 cm of the stock required for welded joints, we purchase threaded fittings for installing fittings and corner bends
Cutting pipes, assembling and welding linear sections of the pipeline is easier to do on the desktop. It is better to weld the assembled areas at the installation site using a soldering iron for plastic pipes
In accordance with the developed project, we include threaded fittings in the pipeline. They are necessary for the installation of valves, filters and measuring devices.
To protect the future pipeline from dust generated during drilling of walls, we put on a protective cover on the pipe, then push it into the hole and make further assembly
To lay pipes to which water outlets will be connected, we attach angle fittings to horizontal pipe sections
Before laying horizontal water supply lines, according to the markings previously made on the wall, we put the brackets. In them, you just need to snap the pipes
At the water supply inlet to the house, we install coarse and fine filters. Water from an autonomous water intake must be cleaned before delivery to both the water heater and directly to the consumer
Before putting into operation, we test the system. If necessary, fix bugs and errors
Purchase of pipes for laying water pipes
Location welding
Installation of threaded fittings
Preparing pipes for wall installation
Device for connecting to water sockets
Installation of fasteners for horizontal lines
Connecting filters at the system entrance to the house
Checking the action of cold and hot water
From the set of necessary tools you will need a pipe cutter (special scissors). However, it is quite acceptable to cut polypropylene sleeves with a hacksaw for metal. For measurements, you will need a construction tape measure, as well as a marker (pencil) or something similar.
An angle ruler or protractor will not be superfluous in the installation business. For a complete set, wrenches or an adjustable wrench are also needed.
One of the main tools required for the installation of polypropylene pipes. Polypropylene pipe cutter allows you to quickly and accurately perform cutting. However, this tool can be replaced with a conventional hacksaw.
The process of assembling polypropylene pipes does not require any special technological actions from the plumber. But, any experience with soldering polypropylene is still necessary. A complete lack of skills threatens to turn into unpleasant consequences of running a water supply system in the future.
And the sequence of work is approximately the following:
- The pipe of the water supply line is cut to size.
- The place of cut and connection is cleaned of burrs.
- The necessary fitting element is selected and adjusted.
- Polypropylene soldering iron is equipped with appropriate nozzles.
- Turn on the heating at the soldering station - heating limit 260ºС).
- The abutting elements (fitting and pipe end) are brought into contact with the nozzles.
- They are heated for several seconds (4-10), depending on the wall thickness.
- Remove from the nozzles and quickly quickly manually connect by inserting the end of the pipe into the body of the fitting until it stops.
A feature of the latter action is that it must be performed quickly enough with a clear fixation of the pipe and fitting in one position. After connecting the elements, wait at least 30 seconds. This time is enough to harden the heated areas and tightly connect them to each other.
Properly considered is the installation of any type of water pipe from polypropylene pipes, when the lines are drawn from plumbing fixtures to the main source of water. If possible, the installation of pipes should be straightforward, parallel to the floor or walls of the building.
If the domestic hot water and domestic hot water lines are located in close proximity to one another, it is recommended that the domestic hot water line be installed above the domestic hot water line.
An example of a successful installation of a water supply system based on polypropylene hoses. Similar solutions are typical for private summer cottages. In urban apartments, they often try to make hidden systems (hidden in the walls)
Polypropylene pipes, when compared with a metal pipe, have significantly lower rigidity. Therefore, when installing polypropylene, attention should be paid to the reliable fastening of pipelines to the base. Fixing support brackets must be placed every 1.5-2 m of the pipeline line.
It is desirable to build water mains taking into account the minimum loads on the pipelines. It is not recommended to bend the body of the polypropylene pipe, heating the bend, in order to bypass the obstacle in this way. To solve such problems, you should use special fittings - corner or bypass.
The bell-shaped connection of the parts of the polypropylene pipeline is carried out by welding:
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Step 1: Marking the depth of the socket for welding
Step 2: Heating up the pipe welder
Step 3: Heating up the parts to be joined
Step 4: Joining Prepared Parts
Fittings PP water supply systems
The term fitting is taken from English. Translated literally: mount, fix, do the assembly. Structurally, the fitting is a component of the pipeline, in particular, made of polypropylene.
This component can take the form of a corner (90º or 120º), tee, cross, etc. There are fittings with threaded inserts for connecting shut-off and other valves. There are special bypass elements that allow you to carefully bypass the places where one pipe bumps into another.
Together with polypropylene pipes, a huge variety of fittings are produced. Mounting elements - fittings - significantly expand the freedom of installation, allow you to choose the most acceptable technology for constructing water supply systems
Using any of these mounting elements, it is convenient to build piping layouts in almost any configuration. So, in order to connect in a straight line one polypropylene pipe to another, a sleeve is used.
The same fitting is used if you need to make a transition from a pipe of one diameter to a pipe of another diameter on a straight section. It is easy to connect the pipes to the turn using corner fittings.
Various types of fittings are produced for the installation of water pipes by polypropylene pipes. If one type of such elements is intended for use by soldering, another type is used for mechanical threaded connections.
Fittings for a mechanical threaded connection allow using a power crimp method to create a completely durable reliable connection, eliminating soldering technology from the process.
In addition to traditional installation methods - soldering polypropylene and mechanical joints, the technology of bonding circuit elements is used. The advantages of this technology are obtaining a high-quality appearance of the water supply system due to the complete absence of any deformation
In addition to the threaded connecting technique, the technology of gluing water pipe parts is often used. For example, using special glue, tees and polypropylene pipes, you can easily make a distribution manifold for cold water with your own hands.
The actions of the plumber master in this case are reduced to the following steps:
- The pipe is cut to size and deburred.
- The surface of the pipe at the junction is degreased.
- A layer of glue is evenly applied to the surface.
- The end of the pipe is inserted into the fitting until it stops.
The drying time of the glue is 20-25 minutes.
Useful tips for proper welding of PP pipes you will learn from the following video clip:
Obviously, the introduction of polypropylene pipes into the constantly used plumbing materials was a kind of technological revolution. From now on, it became possible to build water pipes with a high economic effect. At the same time, reliability and quality remained at the level of the same metal pipes.
The only limitation for propylene is temperature. But in the domestic sector, temperature parameters are consistent with the characteristics of polypropylene pipes.
Do you have personal experience in installing water pipes from polypropylene pipes? Want to share your knowledge or ask questions about the topic? Please leave comments and participate in discussions - the feedback form is located below.